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Industrial Roofing Transformation: A Case Study in Ashchurch, Tewkesbury

  • Writer: UK Industrial Roofing
    UK Industrial Roofing
  • 3 days ago
  • 3 min read

UK Industrial Roofing Ltd is pleased to showcase the successful completion of a significant industrial roofing refurbishment project at a site in Ashchurch, Tewkesbury.


This project involved the comprehensive recoating and repair of a large-scale roof, transforming a tired, deteriorated structure into a robust and revitalised asset. The work addressed multiple issues, including extensive surface degradation, moss and lichen growth, and compromised weatherproofing, ensuring the long-term protection and efficiency of the commercial property.


Addressing Severe Deterioration


The condition of the roof prior to the intervention is clearly documented in the "Before 1" and "Before 2" images. The original roofing material, likely asbestos cement sheeting, exhibited significant signs of age and exposure. Key issues included:


  • Widespread Biological Growth: The roof surface was heavily colonised by moss, lichen, and algae, visible as dark patches and orange growth, which retains moisture and accelerates the deterioration of the roof sheets.

  • Structural Wear: Close-up images show areas of cracking and surface erosion, compromising the sheeting’s integrity and creating potential points of water ingress.

  • Aged Skylights and Gutters: The central valley gutters and existing translucent panels were blocked and weathered, reducing natural light and leading to poor water management.


This level of degradation necessitated a professional, targeted solution to extend the roof's lifespan without the expense and disruption of a full strip and replacement.


The Recoating Solution


UK Industrial Roofing Ltd implemented a high-performance, non-intrusive recoating system, a specialist solution designed to encapsulate the existing roofing material. The "During Work" image shows the team in action, utilising safe working practices, including appropriate roof access and safety scaffolding, to carry out the preparation phase.

The refurbishment process involved several critical steps:


  1. Preparation and Cleaning: The entire roof surface was meticulously prepared, involving the safe removal of all biological growth and debris. This step is crucial to ensure optimal adhesion of the new coating.

  2. Repairs: All damaged sheets, cracks, and failed fixings were repaired and sealed to eliminate existing leaks and stabilise the structure.

  3. Application: A specialised, seamless, and durable coating system was professionally applied across the entire roof surface. This coating creates a new, flexible, and weatherproof membrane that completely seals the original sheets. The product chosen offers excellent resistance to UV radiation, weathering, and future biological growth.

  4. Skylight and Gutter Refurbishment: The central translucent panels were professionally cleaned and repaired or replaced where necessary, while the valley gutters were cleared and often treated with a similar high-performance liquid coating to ensure free-flowing and durable water drainage.


The Transformed Outcome


The "After" image provides a stark contrast to the initial condition. The roof now presents a clean, uniform, and light-coloured finish, demonstrating the exceptional quality of the recoating system. The benefits of this transformation include:


  • Extended Service Life: The new coating provides decades of additional protection, delaying the need for costly full replacement.

  • Enhanced Aesthetics: The clean, revitalised look significantly improves the overall appearance of the industrial building.

  • Improved Thermal Performance: The lighter colour of the new coating reflects solar heat more effectively than the old dark surface, potentially contributing to cooler internal temperatures during summer months.

  • Superior Weatherproofing: The seamless, monolithic membrane ensures comprehensive waterproofing across the entire surface.


The successful completion of this project in Ashchurch, Tewkesbury, reinforces UK Industrial Roofing Ltd's position as a leader in providing cost-effective, high-quality, and non-disruptive roofing refurbishment solutions for industrial properties.


Contact our team to discuss commercial roof replacement.

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